Flotation machine

A flotation machine is a piece of mechanical equipment designed to carry out the flotation process. After mineral pulp has been treated with chemical reagents, it undergoes agitation and aeration; this causes specific mineral particles to selectively adhere to air bubbles, rise to the surface of the pulp, and be skimmed off to form a foam concentrate, while the remaining material remains within the pulp—thereby achieving the objective of mineral separation.

Flotation machine

Processing Materials

It is primarily used for the beneficiation of non-ferrous metals such as copper, zinc, lead, nickel, and gold; it can also be applied to the roughing and cleaning of ferrous metals and non-metallic minerals.

Flotation machine Material images

Flotation machine Product images

Working Principle

The impeller is driven to rotate via a V-belt transmission powered by an electric motor, generating a centrifugal force that creates negative pressure. This action simultaneously draws in sufficient air to mix with the mineral slurry, agitates the slurry to blend it with reagents, and refines the foam, causing mineral particles to adhere to the foam bubbles; these mineral-laden bubbles then rise to the surface of the slurry to form a mineralized froth. By adjusting the height of the weir gate to control the liquid level, the valuable froth is skimmed off by scraper blades.

Advantages

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  • Greater Energy Efficiency

    Saves 1/3 to 1/2 of the electricity consumed by traditional mechanical flotation machines.

  • High Separation Precision

    Reduces the ash content of clean coal by 1–2% compared to conventional mechanical flotation machines.

  • Superior Flotation Performance

    Equipped with an internal automatic liquid-level control device; produces finer foam to enhance flotation efficiency.

  • Durable Wear Parts

    The impeller remains in constant motion, minimizing damage caused by debris; constructed from wear-resistant rubber to ensure enhanced durability.

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Technical Parameter

Category Model Effective Volume
(m³)
Processing capacity Main shaft Loam board Dimensions
(LxWxH)
(M)
Power
(kw)
Rotate speed
(r/min)
Rotate speed
(r/min)
Power
(kw)
XJK type flotation machine XJK-0.35 0.35 0.18-0.4 1.5 483 25 1.1 0.7×0.7×0.7
XJK-0.62 0.62 0.3-0.9 3 400 25 1.1 0.9×0.82×0.85
XJK-1.1 1.1 0.6-1.6 5.5 330 25 1.1 1.1×1.1×1.0
XJK-2.8 2.8 1.5-3.5 11 280 25 1.1 1.75×1.6×1.1
XJK-5.8 5.8 5-7 22 240 25 1.5 2.2×2.2×1.2
SF type flotation machine SF-0.37 0.37 0.2-0.4 1.5 386 25 1.1 0.7×0.7×0.75
SF-0.7 0.7 0.3-0.9 3 400 25 1.1 0.9×0.82×0.95
SF-1.2 1.2 0.6-1.6 5.5 330 25 1.1 1.1×1.1×1.1
SF-2.8 2.8 1.5-3.5 11 268 25 1.1 1.75×1.6×1.15
SF-4 4 2-4 15 220 25 1.5 1.85×2.05×1.2
SF-8 8 4-8 30 191 25 1.5 2.2×2.9×1.4
SF-10 10 5-10 30 191 25 1.5 2.2×2.9×1.7
SF-20 20 5-20 30×2 191 25 1.5 2.85×3.8×2.0
JJF type flotation machine JJF-2 2 1-3 7.5 443 25 1.5 1.4×1.4×1.1
JJF-4 4 2-4 11 305 25 1.5 1.6×2.15×1.25
JJF-8 8 4-8 22 233 25 1.5 2.2×2.9×1.4
JJF-10 10 5-10 22 233 25 1.5 2.2×2.9×1.7
JJF-16 16 5-16 30 180 25 1.5 2.85×3.8×1.7
JJF-20 20 5-20 37 180 25 1.5 2.9×3.8×2.0

Note:processing Capacity May Vary With Different Materials And Feeding Sizes.

Model Effective Volume
(m³)
Processing capacity
XJK-0.35 0.35 0.18-0.4
XJK-0.62 0.62 0.3-0.9
XJK-1.1 1.1 0.6-1.6
XJK-2.8 2.8 1.5-3.5
XJK-5.8 5.8 5-7
SF-0.37 0.37 0.2-0.4
SF-0.7 0.7 0.3-0.9
SF-1.2 1.2 0.6-1.6
SF-2.8 2.8 1.5-3.5
SF-4 4 2-4
SF-8 8 4-8
SF-10 10 5-10
SF-20 20 5-20
JJF-2 2 1-3
JJF-4 4 2-4
JJF-8 8 4-8
JJF-10 10 5-10
JJF-16 16 5-16
JJF-20 20 5-20

Note:processing Capacity May Vary With Different Materials And Feeding Sizes.

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